Thermal Spray Wire 1.6mm Inconel 718 Similar to Tafa 78t Metco 8718

• Customization: Available
• Product Type: Wire
• Material: Inconel 718
• Model NO.: SP-TW-inconel718
• Name: Thermal Spray Wire 1.6mm Inconel 718 Similar to Ta
• Shape Supply: Wire
• Aplication: Thermal Spray Wire
• Surface State: Bright, Clean
• Package: 15kg/Spool
• Transport Package: Plywood Case
• Specification: 1.6mm
• Trademark: OHMALLOY/OEM
• Origin: China
• HS Code: 75052200
• Production Capacity: 30000kg Per Month

Product Description

Thermal Spray Wire 1.6mm Inconel 718 Similar to Tafa 78T, Metco 8718 

Nickel based alloy Thermal Spray wire

 Thermal spray wire inconel 718 is a solid wire specifically designed for arc spray systems. It produces a self-bonding nickel-chromium-molybdenum de-posit with excellent high temperature oxidation and corrosion resistance.  Thermal spray wire inconel 718 can be used for dimensional restoration of parts. 

Inconel Thermal Spray Wire(Similar to Tafa 78T) Chemical Composition:(%)

Cr	Fe	Ni	Mo	Al	Nb	Ti
18.5	18.5	Bal.	3.0	0.5	5.1	0.9

Mechanical Properties:

Coating Hardness	HRC 30
Bonding Strength	9000PSI
Deposit Rate	10 lbs/hr/100A
Deposit Eficiency	70%
Wire Coverage	0.8 oz/ft2 / mil
Condition	Solid Wire
Diameter	1.6mm(14 ga)
Package Size	10kg,15kg,customized as client's demand

 

Typical Application of Ni80Al20 Thermal Spray Wire:

Part Restoration

Remark: the wire surface should be clean, white metal, with no oxides (rust), dirt, grease, or oil on the surface to be coated. (Note: It is best not to handle surfaces after cleaning. )
Recommended method of preparation is to grit blast with 24 mesh aluminum oxide, rough grind, or rough machine in a lathe.

RECOMMENDED SPRAY PARAMETERS:

Diameter	Air Pressure	Voltage	Amperage	Standoff
1/16" (1.6mm)	50-60 psi	29-32	100-150	4-6 in (10-15 cm)

Parameters are typical and may vary depending on equipment used. Contact your equipment manufacturer for optimum spray parameters
 

Thermal Spray Know-How

Thermal Spray Coatings are produced by projecting a molten stream of particles onto the base material. On impact these particles deform and solidify to form splats, and these splats mechanically lock onto the surface. There are numerous ways of generating the stream of molten particles using an electric-arc, plasma or a combustion process.

Depending on the process it is possible to procuce coatings of pure metals, alloys, ceramics and ceramic metal composites (cermets), and coating thickness generally varies between 0.1 and 2.0 mm. The adhesion and cohesion of a thermal spray coating is purely mechanical, which has certain advantages and disadvantages.

The main advantage is that there is no metallurgical compatability issue between the substrate and the coating, and it is therefore possible to apply a wide variety of coating materials onto essentially any substrate (e.g. bronze and cast-iron). The heat input into the base materials is also limited, and it is therefore possible to apply a thermal spray coating to a heat-sensitive substrate (e.g. heat-treated HSLA steels like 4140 and martensitic stainless steel) with no risk of softening or distortion. The main disadvantage is that the adhesive and cohesive strength of a thermal spray coating is relatively low, making coatings susceptible to damage from high mechanical loads (such as point or impact loads), cyclical loads or thermal stresses.

High Velocity oxy-fuel (HVOF) uses high-pressure combustion as the heat source to create a high-velocity gas stream that both melts and propels a powder feedstock material to the substrate. HVOF coatings generally exhibit fine homogeneous microstructures, low in oxide and porosity content, that are tenaciously bonded to the substrate.

Plasma spray uses an electric-arc ionised process gases containing argon and/or helium/hydrogen to produce a very hot gas stream to melt a very wide range of powder feedstock materials to apply high-quality coatings of metals, metallic alloys, carbides, cermets and oxide ceramics
.

Combustion spray uses the combustion of a fuel gas and oxy gen to create a heat source, but at lower pressures than HVOF. Combustion spray is an economical choice for the application of quality coatings.

Combustion Powder Spray uses metals, metallic alloys or fine ceramics as the feed stock material in powder form.

Combustion Wire Spray uses metals or metallic alloys as the feedstock material in wire form. It is often used for the application of hard coatings for salvage and restoration and is well-known for the application of corrosion coatings, even on very large structures.

Electric arc wire spray uses two electrically charged feedstock wires, of opposite polarity, that are brought together at a controlled rate to form an arc. This arc melts the wire feedstock and an air stream propels the molten material to the substrate. Electric arc wire is commonly used to apply bond coat materials, salvage and restoration coatings and a wide range of corrosion coatings on large structures. As the coolest of all thermal spray processes, it can be used to coat many substrates, including metals and plastics.